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Cable Material

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Cable Material

The cable masterbatch is an essential material for the manufacturing of ordinary voltage power transmission wire and shielded cable. This range of processes encompasses mixing inorganic and organic fillers with flame-retardant materials into base polymers, all the way to silane cross linking using DCP chemicals.

Recent years have seen an increase in awareness of environmental issues, which has led to an increased focus on low-smoke halogen free cable materials. Despite this trend, the industry's favourite material also faced some challenges during production:

01. There are many kinds of materials required for the process, the formula is complex and changeable, and the precision is not easy to control.

02. The ingredients such as aluminum hydroxide and magnesium hydroxide in the formula are viscous and easy to bridge in the silo.

03. Most of the flame retardants are powder, which is easy to cause dust pollution.

How can we achieve stable and accurate metering in this environment full of dust, complex formulations, and material properties that vary widely?

Cable Material Typical Application:

PE Silane Crosslinking


PE chemical cross-linking


PE low-voltage low-smoke halogen-free flame retardant cable


PE high voltage flame retardant shielded cable

Measurement plan

  • PE high-pressure low-smoke halogen-free flame retardant shielding
  • DCP chemical crosslinking
  • Low-smoke halogen-free silane crosslinking


Main ingredients:

The main raw material is a mixture of 4 - 6 kinds of granular materials, which is precisely mixed by a set of Sonner UM small batch and multi-batch compounding machines.


Halogen-free flame retardant filler:

In the case of high filling, there are three loss-in-weight scales, one for the main feed port and one for the side feed ports.


lubricating:

A liquid loss-in-weight scale, mounted on the side feed port.


Auxiliary:

The Premixed after the premixing process is pushed to the top of the Premixed loss-in-weight scale, and fed to the main feeding port by the Premixed loss-in-weight scale.


Field case:


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Main ingredients:

The main raw material is a mixture of 4 - 6 kinds of granular materials, which is accurately mixed by a set of Sonner UM small batch and multi-batch compounding machines, and the main material loss-in-weight scale is provided, which is fed to the main material by the main material loss-in-weight scale.


Liquid cross-linking material:

The normal temperature solid DCP is pre-melted by a pre-melting tank, and then enters the thermal insulation feeding silo, and a thermal insulation liquid loss-in-weight scale is installed at the side feeding port for feeding.


Auxiliary mixture:

The Premixed after the premixing process is pushed to the top of the Premixed loss-in-weight scale, and is fed to the main feeding port by the Premixed loss-in-weight scale.


Loss-in-Weight Feeding Features:


Digital high-precision weighing technology, resolution 1:4'000'000


Fast closed-loop speed control technology, flow (g/s) control and regulation frequency 500ms-1s system control accuracy.


The mechanical vibration immunity technology can quickly identify the surrounding short-term impact on the weightless scale and intelligently distinguish the impact weight.


Excellent anti-bridging performance, more accurate and reliable flow control in the face of toner that is difficult to feed.


The feeding power system is carefully adjusted, with horizontal anti-bridge and screw power output, with constant torque and stable speed.


Tool-less quick release design makes cleaning and replacement easy.


Main ingredients:

The main raw material is a mixture of 4 - 6 kinds of granular materials, which is accurately mixed by a set of Sonner UM small batch and multi-batch compounding machines, and the main material loss-in-weight scale is provided, which is fed to the main material by the main material loss-in-weight scale.


Halogen-free flame retardant filler:

A loss-in-weight scale is installed at the main feeding port for feeding.


Coupling liquid material:

A liquid loss-in-weight scale is installed at the side feeding port for feeding.


Auxiliary mixture:

The Premixed after the premixing process is pushed to the top of the Premixed loss-in-weight scale, and fed to the main feeding port by the Premixed loss-in-weight scale.

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Sonner Equipment Consultant

Hello! I am Miss Sun. If you need to consult the equipment model or installation and debugging problems, you can add my enterprise wechat, and we will make the measurement process scheme suitable for your enterprise!

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