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Auxiliary small material factories have fierce competition

2022-08-04

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In the plastic modification process, there are as many as dozens of small additives, and the added amount is very small, so it is destined to go through the offline measurement and premixing process. After the pre-mixing is completed, it is put into the additive loss-in-weight scale and fed to the main feeding port of the twin-screw extruder.

At present, most of the additives in modification plants are manually weighed, the labor cost of enterprises is high, and the weighing process is prone to errors. In recent years, more and more factories have begun to consider the automated weighing process of additives. In 2022, Sonner will newly launch a small material batching center, which solves the problem of manual weighing accuracy very well.

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Working Principle

The UM50P12 Small Batching Center is the current Sonner batch weighing unit. Mainly used for metering and mixing of powder auxiliaries, mixing 2-6kg formula per batch. Every four silos is a module, and the number of modules is configured according to the actual situation of the factory.

The small material batching center can accurately control the flow rate of each component metering component through the weight sensor and digital technology to ensure the accuracy of the formula of each batch of mixed materials, while saving the cost of raw materials and improving product quality.

The compact and modular design of the whole system ensures quick and convenient maintenance and replacement of raw materials. The raw material silo can be easily and quickly disassembled and removed, the equipment can be cleaned in a few minutes, the waiting time is reduced to a minimum, and the operation is safe and reliable.

Product Advantages

  • Suitable height, one person can easily feed

  • Easy to disassemble and easy to clean; the screw and the motor are integrated for easy cleaning and maintenance

  • Weighing mode - the weight-increasing type needs to configure the size capacity and configuration of the feeder according to the customer's actual situation

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Application Case

The small material batching center can be installed in an independent workshop, and the small material auxiliary package prepared by the batching center can be put into the auxiliary loss-in-weight scale installed above the twin-screw granulator after mixing; it can also be directly put into the mixer. The feeder and the aniseed are mixed together and used.

The main raw material is a mixture of 4 - 6 kinds of pellets, which is accurately mixed by a set of Sonner UM small batch multi-batch compounder, and fed to the main feeding port by the main material loss-in-weight scale. After premixing in the small material batching center, the auxiliary is pushed to the top of the auxiliary weight loss scale, and then fed to the main feeding port by the auxiliary weight loss scale.

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The additives are optimized from the traditional mass premixing process with resins or fillers to independent small batch premixing and then enter the additive loss-in-weight feeder, which reduces the labor intensity of workers for premixing and improves the feeding of additives in the formula. material accuracy.

Mo Tzu said, "Accept according to the belly, and clothes according to the fit." The factory should formulate production and development strategies suitable for the factory according to the type and output of the material produced. Sonner will also provide targeted support in formulation and measurement according to the actual needs of customers.

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Sonner Equipment Consultant

Hello! I am Miss Sun. If you need to consult the equipment model or installation and debugging problems, you can add my enterprise wechat, and we will make the measurement process scheme suitable for your enterprise!

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